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China Good quality Agricultural Tractor 540 Pto End Yoke Spline Adapter Factory Torque Limiter Universal Joint CV Axle Prop Cardan Front Rear Bush Hog CE CHINAMFG Clutch Cross Drive

Product Description

Agricultural Tractor 540 Pto End Yoke Spline Adapter Factory Torque Limiter Universal Joint CV Axle Prop Cardan Front Rear Bush Hog CE CHINAMFG Clutch Cross Drive Shaft

Product Description

Drive shaft for Automobile

The transmission drive shaft is composed of shaft tube, expansion sleeve and universal joint.
DriveShaft is generally made of light alloy steel pipe with good torsion resistance, which connects or assembles various accessories and can move or rotate round objects. For front engine rear wheel drive vehicles, it is the shaft that transmits the rotation of the transmission to the final drive. It can be several joints connected by universal joints. It is a rotating body with high speed and few supports, so its dynamic balance is crucial. Generally, the transmission shaft shall be subject to dynamic balance test before delivery and adjusted on the balancing machine. [1] 
Effect
The transmission shaft is an important part of the vehicle transmission system to transmit power. Its role is to transmit the power of the engine to the wheels together with the gearbox and drive axle, so that the vehicle can generate driving force.
Purpose
The drive shafts of special vehicles are mainly used for oil tank trucks, refueling trucks, sprinkler trucks, sewage suction trucks, manure suction trucks, fire trucks, high-pressure cleaning trucks, road clearing trucks, aerial work trucks, garbage trucks and other vehicles.

Drive Shaft for Agricultural Tractor

T Series Triangular Tube

 

L Series Lemon Tube
 

Series

540tr./min

1000tr./min

 

Kw

Pk

Nm

Kw

Pk

Nm

MP(NM)

T1

12

16

210

18

25

172

320

T2

15

21

270

23

31

220

450

T3

22

30

390

35

47

330

640

T4

26

35

460

40

55

380

780

T5

35

47

620

54

74

520

1050

T6

47

64

830

74

100

710

1450

T7

55

75

970

87

118

830

1800

T7N

55

75

970

87

118

830

1800

T8

70

95

1240

110

150

1050

2250

T38

78

105

1380

123

166

1175

2500

T9

88

120

1560

140

190

1340

2800

T10

106

145

1905

170

230

1650

3500

Series

540 tr./min

1000 tr./min

MP(NM)

Kw

Pk

Nm

Kw

Pk

Nm

L1

12

16

210

18

25

172

320

L2

15

21

270

23

31

220

450

L3

22

30

390

35

47

330

640

L4

26

35

460

40

55

380

780

L5

35

47

970

54

74

520

1050

L6

47

64

830

74

100

710

1450

L32

39

53

695

61

83

580

1200

S Series Star Tube
G Series Gear Spline Tube
 

Series

540 tr./min

1000 tr./min

MP(NM)

Kw

Pk

Nm

Kw

Pk

Nm

S6

47

64

830

74

100

710

1450

S7

55

75

970

87

118

830

1800

S8

70

95

1240

110

150

150

2250

S38

78

105

1380

123

166

166

2500

S32

39

53

695

61

83

83

1200

S36

66

90

1175

102

139

139

2000

S9

88

120

1560

140

190

190

2800

S10

106

145

1905

170

230

230

3500

S42

79

107

1400

122

166

166

2500

S48

133

180

2390

205

277

277

4200

S50

119

162

2095

182

248

248

3700

 

Series

540 tr./min

1000 tr./min

MP(NM)

Kw

Pk

Nm

Kw

Pk

Nm

G2

15

21

270

23

31

220

450

G4

26

35

460

40

55

380

780

G5

35

47

620

54

74

520

1050

G6

47

64

830

74

100

710

1450

G7

55

75

970

87

118

830

1800

G8

70

95

1240

110

150

1050

2250

G38

78

105

1380

123

166

1175

2500

G42

79

107

1400

122

166

1175

2500

G50

119

162

2095

182

248

1740

3700

 

 

Model Number 05(Push Pin)+RA2(Overrunning Clutch)
Function Power transmission
Use Tractors and various farm implements
Yoke Type push pin/quick release/ball attachment/collar/double push pin/bolt pins/split pins
Processing Of Yoke Forging
Tube Type Trianglar/star/lemon
Spline Type Spline Type

 

Materlal and Surface Treatment

Cross shaft

Heat treatment of 20Cr2Ni4A forging

Bearing cup

20CrMOTi forging heat treatment

Flange fork

ZG35CrMo, steel casting

Spline shaft

42GrMo forging heat treatment

Spline bushing

35CrM0 forging heat treatment

Sleeve body

42CrMo forging

Surface treatment:

spraying

Flat key, positioning ring

42GrMo forging

The above are standard models and materials.
If you have special supporting requirements, you can customize production according to customer needs.
Please click here to consult us!

Application

 

Related products

Packaging & Shipping

 

 

Company Profile

The manufacturer of ever power transmission shaft is a professional automobile transmission shaft supporting manufacturer. It cooperates with customers to develop, improve, trial produce, road test, and provide quality improvement services for supporting transmission shaft assembly. It has the ability to develop independent molds, forge and cast precision castings, heat treatment cold rolling technology, transmission shaft design, plotting, 3D modeling, and support new products and equipment for transmission shaft development. One piece, free map, national package mail, welcome your call.

 

 

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After-sales Service: 5 Years
Condition: New
Color: Yellow;Black;OEM
Certification: CE, DIN, ISO
Type: Pto Shaft
Application Brand: Nissan, Iveco, Toyota, Ford

How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

What eco-friendly or sustainable practices are associated with injection molding processes and materials?

Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:

1. Material Selection:

The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.

2. Recycling:

Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.

3. Energy Efficiency:

Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.

4. Process Optimization:

Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.

5. Waste Reduction:

Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.

6. Clean Production:

Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.

7. Life Cycle Assessment:

Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.

8. Collaboration and Certification:

Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.

9. Product Design for Sustainability:

Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.

Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China Good quality Agricultural Tractor 540 Pto End Yoke Spline Adapter Factory Torque Limiter Universal Joint CV Axle Prop Cardan Front Rear Bush Hog CE CHINAMFG Clutch Cross Drive  China Good quality Agricultural Tractor 540 Pto End Yoke Spline Adapter Factory Torque Limiter Universal Joint CV Axle Prop Cardan Front Rear Bush Hog CE CHINAMFG Clutch Cross Drive
editor by CX 2024-01-05

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